| Job ID |
Specialty |
Geographic Location |
City |
State |
Recruiter |
| 2568555 |
Allied Health |
|
Cedarburg |
WI |
jobsinmedical.com |
Company Name: jobsinmedical.com
Recruiter Name: Joe Cresci
Contact Phone: 413-732-2666
Job Title: 3rd Shift Senior Process Control Technician – Cold-Chamber Die Casting
In HouseID: JIM-1889
3rd Shift Senior Process Control Technician – Cold-Chamber Die Casting Up to $41.00/hr ($85,280/yr) + 401(k) Match & Bonuses • Cedarburg, WI Area • 3rd Shift • Direct-Hire Pay & Incentives: Baseline starting pay up to $41.00/hr ($85,280/yr baseline scaling directly with experience) + pay-for-performance bonus opportunities, 401(k) with company match, full health/dental/vision benefits, and attendance PTO bonus hours. Work Pattern/Schedule: Dedicated 3rd Shift schedule providing steady night-shift routine stability in a high-volume precision manufacturing setting. Environment & Company Profile: Direct-hire seat with one of North America's largest independent die casting manufacturers; ISO-certified facility featuring exceptional employee stability (40% of staff over 10+ years tenure) and premier tier-one OEM partnerships. Core Functional Scope: Monitor and optimize high-pressure aluminum die casting process parameters (shot profiles, melt temps, intensification pressures), perform root-cause defect analysis (porosity, cold shuts, soldering), review X-ray data, and maximize first-pass yield. Strict Requirements & Authorization: Requires strict career stability (minimum 2+ years per employer), 2+ years of process control or technical troubleshooting experience in manufacturing, US work authorization, and a local commute within 45 minutes of Cedarburg, WI. A premier, North American market leader in high-precision die casting is seeking a driven Process Control Technician to oversee and optimize process integrity on their 3rd shift production floor. Responsible for monitoring critical variables on automated, high-pressure aluminum casting cells, this seat plays a direct role in driving down scrap, troubleshooting complex part defects, and ensuring strict compliance with tier-one OEM quality standards. Joining an ISO-certified facility where 40% of the team boasts over a decade of tenure, this direct-hire position offers outstanding hourly earnings, long-term stability, strong 401(k) matching, and structured career advancement opportunities in a supportive, team-first environment. What You Will Be Doing (Daily Responsibilities) Monitor Process Parameters: Continuously track and analyze critical variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die lubrication. Analyze & Resolve Casting Defects: Perform root-cause analysis on defect issues such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage. Optimize Machine Parameters: Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs. Maintain Process Standardization: Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine operators. Execute Production Trials: Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap rates. Support Quality & Inspection: Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer specifications. Train Floor Personnel: Coach and train machine operators and setup technicians on standardized process parameters and operational best practices. What We Are Looking For (Requirements & Qualifications) Job Stability Required: Demonstrated career stability with a strict requirement of at least 2+ years of tenure at each previous employer. Manufacturing Process Experience: 2+ years of hands-on experience in process control within a manufacturing environment (aluminum die casting, plastic injection molding, or metalworking preferred). Technical & Analytical Aptitude: Strong problem-solving skills with the ability to interpret process monitoring data, thermal profiles, and quality reports. Commutable Radius: Must reside within a
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